
Originally Posted by
dieseleverything
Rust really sucks. On 1970's to mid-1980's Mercedes they used a thick, evil, rubber like undercoating on the bottoms of the cars, it's like a half inch thick. I've read in advertisements that on my car they used over 80 pounds of the stuff. It has since been made illegal because it is extremely toxic when it burns. It works good until it cracks, then the water just goes under and stays under, rusting out the entire floor and you can't really tell until it's too late. It usually cracks because a poorly designed ventilation system that lets water reach the inside floors, or the window seals will leak like crazy. Both things that have been fixed on modern cars.
When I bought my car it had a 1/8" by 2" crack in the middle of the passenger floor. I cut the undercoating away (no easy task) to find that there was a 2" by 3" hole in the metal, luckily it is non-structural. However, I just found some "nice" rust where the drivers seat belt mounts, it's basically just for looks at this point...
Owning an old car sucks sometimes, but ultimately it still beats the hell out of owning a car that is run by a computer...